| The assembled frame encloses an area one meter square.
For transporting the frame and threading it through vegetation, the
frame comes apart into four sides, or bars. The bars are identical,
so the assembly instructions are for one bar.
One meter may not seem like much in open space, but hiking with the bars through brush, hauling them around in a crowded rig, or putting them through airport checked baggage can be awkward. Therefore, most of these plans are for "collapsible" versions -- you can fold up the bars to take less space. We also give a non-folding version, and "ultralight" versions. The collapsible bars fold up to about one third the length.
They work on the same principle as the shockcorded poles of dome tents.
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Representation of a specific brand name or company does not imply a recommendation by us.
Folding sturdy PVC frame:
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| Cut 12 PVC sections 33 cm (thirteen inches) long.
This size allows for the length added by the connectors, and the length
that will slip into them. The finished frame fits almost exactly
one square meter.
You can cut the PVC pipe any number of ways. If you are on the road, hacksaw blades are cheap and effective. You can wrap one end of the blade with tape to make it easier to grip. There is no need to "bevel" the ends of the pipe sections. Beveling will spoil the stiffness of the finished frame. |
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| Push one end of the shockcord through the side hole. Easiest, from outside in, then down the inside of the pipe section. | |||||
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You can test it at this time to see if the tension feels right. You should be able to pull the PVC sections apart easily and fold up the bar. But when straightened out, the shockcord should hold the pieces tight enough together they don't slip apart by accident. There is no need to glue the PVC sections together. When you are satisfied with the tension, you can tighten up the knot and cut the shockcord off to about an inch (few cm). |
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| Marking the bars in 10 cm bands of alternating color will make
it easier to visually estimate percents of the enclosed 1 square meter
area.
Electrical tape is a convenient way of marking the bands. Less messy than paint, plus it holds the ends of the shockcord from fraying. If you use the wrapping pattern shown, all the cut ends of the shockcord will be covered. |
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| Make the other three bars the same way. It will be easier to get the shockcord threaded through the bars if you do not cut it first. When you are done, you will have a length of cord left over. You can tie this into a ring and use it like a big rubber band to hold the folded up frame all together in one bundle. | |||||
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Variant: Non-folding PVC frame:
To avoid the complications of the folding junctions, we offer
this straight version. Some people prefer this design and use the
bars as walking sticks.
| Item | How many you need | Comments |
| PVC pipe, half inch (nominal), ten-foot sections | 2 | |
| PVC 90 degree elbows, half inch (nominal) | 4 | All this PVC is "nominal" half inch. They call it half inch even though the inside diameter of the fittings (and the outside diameter of the pipe) is actually about 21 mm (7/8 inch). |
| PVC glue | ||
| Black electrical tape (or black paint) | one roll | For marking calibration bands. |
Cut four sections of pipe, each 39-3/8 inches (about one meter)
long. If you are being precise, make them 99.8 cm to allow for length
added by the elbows, but this is usually negligible. You will be
able to get three pieces out of a ten-foot length of pipe, but you will
need another ten-foot section for the fourth bar.
Glue one elbow onto one end of each bar. It is necessary
to glue them or the frame falls apart too easily in use, and the elbows
get lost.
Wrap with black tape, or paint bands, to mark the tenths of
meters.
Variant: Lightweight folding PVC frame:
This is the same as the regular folding frame except you use
(nominal) half inch CPVC pipe and fittings. This type of pipe is
usually cream yellow in color, and much thinner and lighter. Even though
both these kinds of pipe are called "half inch" the CPVC is about half
the size of the "regular" PVC pip3. You can use thinner shock cord, or
even flat elastic (from a fabric store) in a pinch.
| Construction is the same as the folding frame above except that
holes are 3/16 inch, and must be at least 14 mm (1/2 inch) from the end
of a bar section.
This design is a welcome saving in weight on long hikes. However, the frame is "floppier", and more fragile. It is hard to avoid cracking the straight couplings. For general use, we recommend a frame made of half inch (nominal) "regular" PVC; or if the greater expense is no problem, the tent-pole version below. |
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Variant: Ultralight folding tent-pole frame:
This design has proved as serviceable as the sturdy PVC, though
at a higher cost in materials. It is a great saving in size and weight:
about 0.7 pounds or 11 ounces (300g).
* Tent pole sections, and related items, are available from:
Tentpole Technologies, LLC
8212 NE 99th Circle
Vancouver, WA 98662-1300
Phone: 360-260-9527 or 800-266-9527
Fax: 360-260-9937
E-Mail: tentpoles@comcast.net
Website: http://www.polesforyou.com/
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If you explain what you need, Tentpole Technologies will now pre-assemble the one-meter "legs". This is a great convenience. In this case, you can skip the assembly instructions below, down to the section on marking with colored tape. |
Before you begin to assemble the tent pole sections, note the following:
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Some of the tent pole sections have an "insert", a narrow extension on the end, which slips into the adjoining section. Each bar is made up of two "insert" sections and one "plain" section. You should assemble the bar with the two "insert" sections
in series, and then the "plain" section. Then, the completed
bar will fold up to minimum length. Miminum length is preferred,
to carry the equipment in the smallest possible space.
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shortest folding pattern -- preferred |
schematic -- preferred |
longer -- avoid |
schematic -- avoid |
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Thread the shock cord through the tent pole sections as shown. |
| Tie the free end of the cord to a grommet tip. A double half-hitch
knot is good. Pull the knot tight to make it as small as possible. It will
be a close fit inside the tube.
Push the grommet tip down into the tube. |
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Pull the other end of the shock cord out about 4 inches (10
cm) beyond slack and mark it to cut.
While working on this end, you can keep the cord from pulling
down into the pole section tube by tying a slipknot and putting a small
stick through the loop of the knot.
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You can cut the cord with a soldering iron, which will melt the ends and prevent any fraying. However, just cutting with scissors works acceptably well. |
| After tying on the other grommet tip and assembling the bar,
note that the 1-meter length goes slightly beyond the ends of the pole
sections. This 1-meter point is where you want the poles to connect,
though a little variation is not critical.
You will use velcro to "connect" the bars, hook velcro on one bar end and pile velcro on the other. The connection does not have to be rigid. In fact it's useful to have the junction flexible, with the ability to easily disconnect and reconnect. Visual cues help you quickly see which points will stick to each other, so we will make the two ends different colors. |
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We'll refer to the ends of the bars as the "red end" and the
"black end", though of course they can be any contrasting colors.
Also, the hook and pile velcro can be switched from how we describe them
here.
Cut a strip of red pile velcro about an inch (few cm) long and wrap it around the grommet tip on what will be the red end of a bar. Also, wrap the end of the bar, for 10cm, with tape of the same color. |
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The adhesive back of the velcro makes it easy to apply.
However in the field it will tend to come loose with dirt and moisture.
So use a cable tie to hold it on securely.
You can even hold the velcro on with a cable tie alone, if you can't get adhesive back velcro. |
| Wrap the rest of the bar in alternating bands of the constrasting
color tape. These 10cm bands make it easy to visually estimate percents
within the enclosed one square meter area.
Use the brightest colors you can find, to make the frame visually evident in the field and avoid losing it in the brush. |
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Assemble the black end the same as you did the red end, except use hook velcro. |
| Assemble the other bars.
The red end of one bar will stick to the black end of another bar. |
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| The bars will stay together strongly enough to pick up the frame
as a piece.
In practice, in the field, you will often assemble the frame in place by threading the bars between stems and branches. The ends will stick when you bring them in contact. |
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Folded up, the frame makes a small bundle weighing only 300g (aluminum poles) or 240g (fiberglass poles).
You can use a left over piece of the shock cord to make a band to hold the bundle together. If you buy the poles pre-assembled, a rubber band will serve as well. |
Page updated 9 June 2009